Diesel generator sets, as efficient and reliable power supply equipment, are widely used in industrial, commercial, and emergency backup applications. Based on the different designs of the diesel generator set structure, these devices can be divided into various types, including open type, silent type, trailer type, and container type, to meet different needs and usage scenarios. Jiangsu Jianghao Generator Set Co., Ltd., based on market demand, designs and produces a variety of diesel generator set structures. Each type offers unique structural advantages and functional characteristics, providing users with stable and reliable power supply.
Open-Type Diesel Generator Sets
Open type diesel generator sets are one of the most common types of generator sets. They are a typical diesel generator set structure and are widely used in locations with relatively mild environmental conditions. This type of generator set features a simple design and powerful functionality, making it suitable for industrial, commercial, and residential applications requiring conventional power support. The structural features of open type units are as follows:
Reinforced Welded Base Fuel Tank: For diesel generator sets under 500 kW, Jianghao has designed a reinforced welded base fuel tank integrated into the chassis, ensuring eight hours of continuous operation at full load. This design significantly reduces the frequency of refueling and improves generator set efficiency. Jiang Hao equips high-power generator sets above 500 kW with independent fuel tanks to further extend operating time and meet the power demands of high-load locations. This fuel tank design not only ensures the stability of the generator set under continuous load, but also reduces downtime caused by frequent refueling, improving the generator set's economic efficiency.
High-Strength Chassis: The open-type diesel generator set utilizes a chassis constructed from high-strength bent steel plates or welded channel steel, offering exceptional durability and rigidity. This design enables the unit to withstand harsh operating environments and withstand severe shock and vibration, ensuring stable operation in high-temperature, high-humidity, and dusty locations. The high-strength chassis ensures the generator set maintains its structural integrity over time in complex environments, preventing performance degradation due to environmental fluctuations. Even during transportation, the chassis design effectively prevents damage caused by improper handling, enhancing equipment durability.
Thickened Shock Pads: Thickened shock pads are a key design feature of open-type generator sets. These custom-designed shock-absorbing components effectively reduce vibration generated during operation. This design significantly reduces mechanical loss caused by vibration, prevents excessive wear on components, and thus extends the lifespan of the generator set. Furthermore, the use of shock-absorbing pads improves the stability of the generator set, ensuring smoother operation and avoiding mechanical or electrical problems caused by vibration. Whether operating for extended periods or under high loads, the shock-absorbing pads ensure stable operation.
Intelligent Sensors and Control Panels: Jianghao's open-type diesel generator sets are equipped with an advanced intelligent sensor system that monitors key parameters such as temperature, oil pressure, and coolant level in real time. These sensors automatically detect operating anomalies and trigger timely alarms or shutdown protection to prevent damage caused by equipment failure or overload. Monitoring functions such as temperature and oil pressure ensure that the unit operates within normal operating ranges, reducing the need for operator intervention and enhancing the level of automation. The control panel is available in both backpack and split configurations, allowing users to choose the appropriate control method based on their specific operational needs. The backpack control panel facilitates direct on-site operation, while the split control panel is suitable for applications requiring remote monitoring and control. The intelligent control system improves the convenience and safety of the unit's operation, providing users with greater efficiency and peace of mind during operation.
Silent Type Diesel Generator Sets
Silent Type diesel generator sets, a key diesel generator set structure, are designed for environments with stringent noise control requirements, such as hospitals, office buildings, schools, data centers, and hotels. These units not only excel in noise control but also offer exceptional protection and reliability, enabling them to provide stable power in a variety of challenging environments. Their structural features are as follows:
Rugged Sealed Casing: Utilizing 2mm-thick, high-quality steel plates and a fully enclosed structure, these silent generator sets are rainproof, snowproof, and dustproof, enabling stable operation in humid, dusty, and windy environments. The robust casing withstands bumps and bumps during transportation and installation, effectively extending its service life and ensuring reliability and durability even in long-term outdoor exposure and changing climates.
Multi-layer Sound Insulation: The interior of the casing utilizes multiple layers of high-, medium-, and low-frequency PUR flame-retardant sound-absorbing foam for effective sound insulation, effectively absorbing noise across different frequency bands while maintaining flame retardancy and safety. Combined with a high-efficiency resistor-type silencer, it effectively reduces exhaust noise, enabling the unit to operate at low levels at night or in crowded areas, minimizing environmental disruption.
User-Friendly Design: Four integrated lifting devices on the top and bottom facilitate loading, unloading, and positioning with a crane or forklift. The compact design saves space and is suitable for small locations or temporary construction sites. The attractive exterior and strategic layout facilitate heat dissipation and ventilation, while also improving accessibility and efficiency for daily maintenance.
Reliable Performance: The noise reduction function of the acoustic shielding enclosure and the all-weather protection design ensure stable operation even in extreme climates. Key components are precisely assembled and rigorously tested to ensure high efficiency and stability for long-term continuous operation, providing safe power to critical equipment during emergency or high-load conditions.
Trailer-Type Diesel Generator Sets
As a key type of diesel generator set, trailer-type diesel generator sets, with their excellent mobility and flexibility, are widely used in locations with frequent temporary power needs, such as field exploration, post-disaster emergency rescue, temporary construction sites, and large-scale events. They not only enable quick access to power needs but also maintain stable operation in diverse terrain and environments. Key structural features include:
Leaf Spring Suspension: A durable leaf spring suspension system effectively absorbs vibrations on bumpy or uneven roads, minimizing impact damage to the unit and its internal components during transport. This sturdy and reliable suspension structure maintains the unit's structural integrity and operational performance, even over long distances.
Adjustable Towing Frame: The adjustable towing frame adapts to various tractor and towing vehicle models, greatly enhancing the unit's versatility across various transport modes. Users can flexibly adjust the towing angle and height based on transport requirements, ensuring efficient and safe connection and disconnection of the unit.
Welded Steel Bearings: High-strength, straight-through welded steel bearings enhance load-bearing capacity and durability during transport. Whether navigating rugged mountain roads or long, high-speed transport, the unit ensures smooth and reliable arrival at its destination.
Compact and Reliable: The overall design is compact, with a small footprint, making it easy to deploy in confined construction areas or on sites with complex environmental conditions. Their robust structure and high adaptability enable them to maintain stable operation in harsh environments such as high temperature, cold, and humidity, providing users with continuous and reliable power support.
Containerized Diesel Generator Sets
Containerized diesel generator sets, with their superior protection and high mobility, are widely used in industrial sites, remote areas, and for emergency backup power. Their design fully considers the safety and stability of the equipment in complex environments, making them suitable for long-term, high-intensity power demand. Key structural features include:
Rugged Protective Structure: The entire generator set is fully enclosed in a standard or custom-sized container. Constructed of high-strength steel, the container effectively protects against external impacts, dust intrusion, and the effects of inclement weather, ensuring the unit's safety and stability during long-term transportation and operation.
Fully Enclosed Design: The container's shell offers excellent sealing performance, effectively shielding against rain, snow, dust, and extreme weather conditions such as strong winds and sandstorms. Furthermore, the robust structure reduces mechanical damage during transportation, ensuring the generator set maintains normal operation in a variety of harsh environments.
Easy to Transport and Deploy: Containerized generator sets can be transported directly to the site by truck, ship, or rail, and are immediately operational upon arrival without complex installation preparation. This rapid deployment capability is particularly suitable for field construction, emergency rescue, or temporary power supply needs during sudden power outages.
Widely Applicable: With excellent protection and adaptability, these generator sets are widely used in heavy-load and high-risk locations such as industrial sites, mining areas, oil fields, and ports, providing stable and continuous power to critical equipment, effectively avoiding production interruptions and financial losses.
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